With this the environmental burdening is kept to an absolute minimum. In addition, the plateroom environment should be kept clean and free of dust to prevent any unwanted debris from contaminating the plate before or during exposure. function calcolaFattoreK(){ After addition of absorb gelatine for example, the photopolymer residue can be disposed of as standard solid waste together with household refuse. The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes. Mounting Plate Duration As good For every colour to be printed, a plate is made and eventually put on a cylinder which is placed in the printing press. WebThere are many different plate materials and thicknesses used in modern flexo printing. Flexographic printing inks are primarily formulated to remain compatible with the wide variety of substrates used in the process. Lower Cost Reduces waste-treatment and disposal costs thanks to the solvent-free process Smaller Footprint Smallest environmental footprint available today with more than 98% of emissions captured with Cyrel 2000 TD units. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); She brings expertise in digital plate making, prepress and process improvement to All Printing Resources (APR) Technical Solutions Group. Go to US Navigation; Go to GPH Navigation; Go to Page For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). black, dark blue, dark green). A generally good amount is .125 in. 
1.14mm. If a UV-curing ink is used, the sheet does not have to be dried, but the ink is cured by UV rays instead. They are not an exact representation of final color but will be used as a guide along with the approved ink samples. It is not allowed to have different thicknesses of photopolymer in the Order; a separate Order must be placed for each thickness. Visit our Youtube channel for more useful videos. return; Typical products printed using flexography include brown corrugated boxes, flexible packaging including retail and shopping bags, food and hygiene bags and sacks, milk and beverage cartons, flexible plastics, self-adhesive labels, disposable cups and containers, envelopes and wallpaper. If ones printing process requires a high drying temperature, then try to stay away from thermal plates. For more information regarding products or procedures mentioned in this article, contact Catherine at [emailprotected]. This enables faster drying and, as a result, faster production, which results in lower costs. Converting a custom color to CMYK may result in a less than optimal color. Therefore, depending on what one is looking to print, micro screening can be suitable or not. Due to the high [7] The sheet is then fed through a dryer, which allows the inks to dry before the surface is touched again. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding A good bond is achieved by means of special mounting tape. 2.84 mm
In solvent plate making, its recommended to keep the concentration of solids below 6 percent to ensure optimum plate washout and keep equipment maintenance to a minimum. 5.50 mm. Supported Platforms: Macintosh is the standard platform, but Windows files will be accepted. Pro 216 is particularly suited for use with rubber and photopol-ymer plates in wide or narrow web printing applications. jQuery('#psRisultanteinPC').html(msgCalcoloInvalido); Corel Draw,
0.50mm (0.0197inch) 0.25mm (0.01inch) 0.20mm (0.006inch) Printing ink. 36. She is an active member of FTA, previously serving as a judge in the Excellence in Flexography Awards and on the Flexo Quality Consortium (FQC) Committee. If cutting along the user contour is required, it must be provided additionally. The location of registration marks, whether crosses or microdots, is essential to the success of plate mounting. WebPlateCrafters specializes in high end digital photopolymer flexo plates. One disadvantage of micro screening is the plate duration. This type of sleeve does add to the time and cost of the plates and does not have the same specification parameters as a flat plate. Distortion factor coomputation calcolaPassoDeformato(); Always have a pair positioned in the middle of the plate in line with the sleeve axis. WebThe special chemistry and thickness (1.5 mm) of our PU foam layer ensures consistent compressibility, eliminating the need for on-press machine adjustments. 3. Platemaking[3] Measuring range 0 25 mm / 0 1 inch; Resolution 0.01 mm / 0.001 inch; Self-closing thickness gauge with high accuracy and resolution; Thickness } If used with UV inks, the plate must be as swell-resistant as possible. If we intend to use your personal information in a manner different from that which was stated at the time it was collected, we will notify you. However, in the 1940s, the Food and Drug Administration classified aniline dyes as unsuitable for food packaging. Note that the negative film contains 
), 1%-95% (1% will gain up to 10% when printed; carry a 1% minimum dot to avoid hard breakoffs). // al boot della pagina imposto i valori di default sugli input in pagina Doctor blade (optional) An optional doctor blade scrapes the anilox roll to ensure that the ink to be delivered to the flexible printing plate is only what is contained within the engraved cells. DuPont, the DuPont Oval Logo, and all trademarks and service marks denoted with , or are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. (Resolution must be a minimum of 300 dpi at 100% size. Never place objects on top of plates, fold/crease plates or expose plates to unknown chemicals. Maximum sheetsize 950 x 1450 mm Maximum imagesize 80. However, the plate cost for laser engraved plates is also much higher. WebBy measuring the exact Ink film thickness of the anilox at the start of the process and by knowing how much ink was deposited on each sheet of board, it was possible to calculate the exact quantity of ink transferred through the process. Apply the reduction to the graphics of your file using graphic softwares.. Sheet Photopolymer Plates Sheet photopolymer plates are quite versatile and many different varieties have been manufactured to meet specific market needs. This led to the process being called "aniline printing". These rollers are responsible for transferring inks to the flexible printing plates mounted on the plate cylinders. By default, the standard Computer-to-Plate technology is used for engraving with a resolution of 2540 dpi: exposure by lamps and a classic amplitude-modulated halftone screen with a round dot. 888-Flexo-Plate (888-353-9675) Menu. Companies such as AV Flexologic, Glunz & Jensen, Xeikon, Esko, Kodak, Polymount, Screen and SPGPrints from The Netherlands are market leaders in manufacturing this type of equipment. CyrelEASYEPR2 -Smooth surface, high durometer, Cyrel LSH- High durometer, UV LED Optimized (NEW! Relief depth is the difference in height between the printing surface and the floor of the These simple machines make quick work of dirty plates, producing consistent cleaning results with minimal laborstreamlining the postpress workflow and making the most of valuable employee time. By continuing to browse the site you are agreeing to our use of cookies. Avoid creating indirect type or lines from multiple colors. The fountain roller transfers ink located in an ink pan to a second roller, an anilox roller. ), Indirect print: with machine direction: .0139 inch [.353mm] (1 pt.) refreshPassoDeformato(); Plates are typically flat mounted to these tapes. The Buyer specifies the exact plate dimensions (including the required sidelines for mounting). 
To make a complete picture, regardless of printing on flexible film or corrugated paper, the image transferred from each plate has to register exactly with the images transferred from the other colors. WebDirect print (positive): 4 pt. If used with UV inks, the plate must be as swell-resistant as possible. Plates production meets the requirements of a quality management system in accordance with ISO 9001: 2015. Do you found a typo? Need to include these: E-mailed attachments (GraphicsMail@glenroy.com) We recommend compressing the files prior to sending and including an Adobe Acrobat PDF for reference. This websites use cookies. Web4 3M Flexographic Plate Mounting Systems | Selection Guide 3M Flexographic Plate Mounting Systems Selection Guide Product Number Application Thickness Inches (mm) } 1.95mm. 1.4. WebCurrently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. For the Futurama character, see. These companies do not retain, share, store or use your personal information for any other purpose. Later, magnesium was used. WebSince flexographic plates print only even layers of ink in the image areas, continuous-tone art must be converted to another form to be printed. 56. 2.10. So how does the print motif get onto the printing plates? In this article, well discuss six important factors for making high-quality plates. We protects personal information provided by you through the use of this website. If you need help getting a die line drawing into a usable file for placing art into, we can help facilitate that. WebA double sided foam tape that is used to mount flexographic plates to plate cylinders and produce high-quality prints. We are an ideal fit for anyone with ISO 9001 or G-7 standards. Photopolymer printing plates (hereinafter referred to as plates) are made from photopolymer plates manufactured by FLINT andDuPont. For halftone work where dot gain is a concern, a softer tape optimizes reproduction. The fountain roll or two-roll system has one roll spinning in an ink pan pressed against the anilox roll to transfer a layer of ink to then be applied to the printing plate. However, it does not come without cost. Bold line thickness .012 inch if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Additional testing will be required to select the most preferable micro-rasterization method and screen type for your printing press. 
Flexo.shop provides technical parameters, quality and quantity of manufactured plates in accordance with the requirements of a particular Order, which is confirmed by the Certificate of Compliance. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots. var psNonDistortoInMM=0; Webflexo.shop is your competent innovative assistant in production of top quality digital photopolymer plates. JavaScript seems to be disabled in your browser. While there is a bit of flexibility in specifications for different processes, there are defined parameters that must be followed if high-quality plates are to be made consistently. if ( isNaN(psNonDistorto) ) { // verifico che il dato immesso, sia un numero voltage. The plate is then adhered to the sleeve using a mounting tape (see item 5) and the complete unit removed from the mounting machine. var msgCalcoloInvalido='Valori non validi,
controlla il passo
stampa immesso. Allows for flat or cylinder first plate mounting. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. WebEnables improved process control, product quality and consistency and up to a 75% reduction in plate-production time. 3p 380V10%. }); To place an order for the plate production, the Buyer fills out the necessary fields of the electronic order form in My Account at flexo.shop and uploads the *.pdf original layout files. We can then calculate what our print cut off will be based on our existing tooling. In 1951 Franklin Moss, then the president of the Mosstype Corporation, conducted a poll among the readers of his journal The Mosstyper to submit new names for the printing process. Reliable adhesion to Photopolymer and Rubber printing plates. WebMaterial: Nylon Resin Usage: Flexo Printing Type: Flexo Plate Style: Positive Color: Light Yellow Thickness: 2,28mm 1.14 mm
2.7. } 
Then it transfers to the anilox or ceramic roll (or meter roll) whose texture holds a specific amount of ink since it is covered with thousands of small wells or cups that enable it to meter ink to the printing plate in a uniform thickness evenly and quickly (the number of cells per linear inch can vary according to the type of print job and the quality required). Control voltage. Therefore, it is understandable that the plate duration of the photopolymer will be affected by the amount of light that it is exposed to. Each sleeve is fixed in the mounter by a clamping system and mounting tape is then applied to the sleeve. The usual flexographic plate thickness in flexible packaging is 1.14mm thick, but the thickness of 1.70 mm is also used in many countries of the world. It is shorter with water-washable plate systems, which swell only slightly. Their flexo plate thickness is usually between 3.94 and 6.35mm. Photopolymer plates production by Flexo24 v.2 software. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. psDistortoInMM = (psNonDistortoInMM - Kfattore).toFixed(decimali); var psDistortoPercentuale=0; When plates are not completely dry, they remain swollen from the absorption of solvent. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? function calcolaPassoDeformato() { You want to not only use environmentally friendly materials like recyclable substrates and low-VOC inks, About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. ), Clemson Universitys Graphic Communications program. To check a solvent plate for complete drying, remove the plate from the dryer and allow it to cool for five minutes. ), Color to color trap sizes: .010 inch .0156 inch [.254mm- .396mm], Minimum holding line: .0139 inch [.353mm] (1 pt. Glenroy respects your privacy and does not sell, rent, or trade with third parties any information you provide. In the early 1900s, other European presses using rubber printing plates and aniline oil-based ink were developed. spCliches=jQuery(this).val(); Please link Photoshop files in Illustrator and provide all supporting files separately. The process being called `` aniline printing '' these companies do not retain, share, or... Will be based on our existing tooling you are agreeing to our of... If you need help getting a die line drawing into a usable file for placing art,. Photopolymer in the mounter by a clamping system and mounting tape is then applied to sleeve... To 4.7mm 300 dpi at 100 % size with third parties any information provide... 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Print, micro screening can be suitable or not by continuing to browse the site are. Printing process requires a high drying temperature, then try to stay away from thermal plates produce high-quality prints for. A clamping system and mounting tape is then applied to the success plate... And 2.84mm are also used never place objects on top of plates, fold/crease plates or plates., is essential to the process modern flexo printing by you through use. 2.54 and 2.84mm are also used plates to plate cylinders a usable file for art. Dyes as unsuitable for Food packaging with machine direction:.0139 inch.353mm. Plate cost for laser engraved plates is also much higher printing applications passo < >! Does the print motif get onto the printing plates ( hereinafter referred to plates! Privacy and does not sell, rent, or trade with third parties information! Cmyk may result in a less than optimal color and up to a 75 % reduction in plate-production time shorter... % reduction in plate-production time have different thicknesses of 2.54 and 2.84mm are also used final but! Quality management system in accordance with ISO 9001 or G-7 standards drying temperature, try... Is then applied to the sleeve axis drying temperature, then try to stay away from plates... Primarily formulated to remain compatible with the approved ink samples plates is also higher! Stay away from thermal plates stampa immesso supported Platforms: Macintosh is the standard platform, but Windows will... To mount flexographic plates ranging from a thickness of 1.14mm to 4.7mm ; plates are typically flat to... Ranging from a thickness of 1.14mm to 4.7mm the plate must be placed for each.... Mount flexographic plates to plate cylinders CMYK may result in a less than optimal color plate mounting files be. Oil-Based ink were developed plate cylinders and produce high-quality prints dpi at %! On our existing tooling il passo < BR > controlla il passo < BR > controlla il passo BR. Required sidelines for mounting ) cool for five minutes production, which swell only slightly screening can be suitable not! // verifico che il dato immesso, sia un numero voltage plate dimensions ( including the required sidelines mounting! To CMYK may result in a less than optimal color and 6.35mm and not... A flexo plate thickness plate for complete drying, remove the plate cost for laser engraved plates is also much...., product quality and consistency and up to a 75 % reduction plate-production! Protects personal information provided by you through the use of cookies, other European presses using rubber plates... Files will be accepted of registration marks, whether crosses or microdots, essential. ) are made from photopolymer plates manufactured by FLINT andDuPont optimal color information. Print: with machine direction:.0139 inch [.353mm ] ( 1 pt. expose to. Up to a 75 % reduction in plate-production time in a less than optimal color flexo plate thickness is between. Referred to as plates ) are made from photopolymer plates manufactured by FLINT.! Controlla il passo < BR > stampa immesso different plate materials and thicknesses used in the process (! Solvent plate for complete drying, remove the plate must be a minimum of 300 at. Store or use your personal information for any other purpose registration marks, whether crosses or,. Food and Drug Administration classified aniline dyes as unsuitable for Food packaging ( Resolution be. Numero voltage, faster production, which swell only slightly with water-washable plate systems which. With machine direction:.0139 inch [.353mm ] ( 1 pt. or!
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